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Dross
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Manifestation: Irregularly shaped interruption in the material Typical characteristics: Dark scars, foamy dark surfaces, very finely distributed. Dross worsens the mechanical properties, especially the vibrostability which is reduced by up to 50% [1]. Dross mainly consists of magnesium oxy-silicates and magnesium sulphides, and is a product of the reaction of magnesium with oxygen, sulphur and silicon. Preferred defect locations: In the upper casting surface or beneath cores. Mostly in cast iron with nodular graphite, often only visible after the casting skin has been removed. Possible confusion/mistaken defect identification: Unknown Remedial measures: Dross cannot be prevented, only reduced. - High temperature regime - Low residual Mg contents - Clean melting of pure raw materials - Highly concentrated Mg master alloys or pure Mg - Double treatment - Gas purging - Little but effective inoculation - Adjust CE or Sc to the workpieces - Refining slags (melt cleaner) in the workpieces: - Draw off and restrain treatment slags (large pouring basin, converter, optimum casting system) - Form filling rising, gentle and fast - Filters are very effective - Dry, closed moulds - HOT casting |
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Sunday, January 19, 2014
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