Sunday, January 19, 2014


Dross

Manifestation:
Irregularly shaped interruption in the material

Typical characteristics:
Dark scars, foamy dark surfaces, very finely distributed. Dross worsens the mechanical properties, especially the vibrostability which is reduced by up to 50% [1]. Dross mainly consists of magnesium oxy-silicates and magnesium sulphides, and is a product of the reaction of magnesium with oxygen, sulphur and silicon.

Preferred defect locations:
In the upper casting surface or beneath cores. Mostly in cast iron with nodular graphite, often only visible after the casting skin has been removed.

Possible confusion/mistaken defect identification:
Unknown

Remedial measures:

Dross cannot be prevented, only reduced.
Melts:
- High temperature regime
- Low residual Mg contents
- Clean melting of pure raw materials
- Highly concentrated Mg master alloys or pure Mg
- Double treatment
- Gas purging
- Little but effective inoculation
- Adjust CE or Sc to the workpieces
- Refining slags (melt cleaner)

in the workpieces:
- Draw off and restrain treatment slags (large pouring basin,   converter, optimum casting system)
- Form filling rising, gentle and fast
- Filters are very effective
- Dry, closed moulds
- HOT casting
 

Literature: [1] Kaufmann, H., Wolters, D.: Konstruieren und Gießen, No.1/2002; p. 4 to 27

Dross in a casting:               Effect of dross on the fatigue strength
                                                   according to [1] 
 

Dross:                                                  
    



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