Saturday, January 18, 2014



Erosion (washout) / Sand scab




It is highly probable that these two defects are caused by problems in the following areas:
- Sand composition
- Sand treatment/preparation
- Pouring time

The defects indicate that the following measured values probably deviate from the setpoint values:
- Proportion of clay
- Pouring time
- Efficiency of the preparation

The two defects indicate that the following manipulated variables should be changed:
- Gating technique
- Water content of the mould material
- Mould material binder
- Mould making
- Core binder

The following measures should be considered to remove the causes of the defect:
- Slowly increase the proportion of bentonite
- Mix more slowly
- Make running and feeding system larger
- Train team

Defect description:
- Washout
- Sand scab

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